A: Yes, they can—and the financial penalties are significant. Lockout/Tagout (LOTO) violations consistently rank among OSHA’s most frequently cited standards. In fiscal year 2025, LOTO violations reached 2,177—the 4th most cited standard overall.
Serious violation: up to $16,550 per violation
Willful or repeat violation: up to $165,514 per violation
Failure-to-abate: $16,550 for each day the violation remains uncorrected beyond the deadline
What makes your LOTO program a target for heavy fines?
No written LOTO procedure for each machine
Missing or incomplete annual audits of LOTO procedures
Inadequate training (or no records of training) for authorized and affected employees
Failure to apply locks/tags before servicing (e.g., energy not isolated or verified)
Allowing “quick fixes” or bypassing LOTO due to production pressure
How to avoid the risk
Conduct a mock OSHA inspection to find gaps before a real inspection does
Maintain a fully documented LOTO program (procedures + annual reviews + training records)
Enforce a strict “no-exception” LOTO rule—no unisolated work under any circumstances
Address any cited violation immediately to stop “failure-to-abate” penalties from compounding daily